After closed-circuit secondary crushing, the SAG mill feed 80% passing (F80) size was 25 mm to 30 mm. Installed grinding power is split equally between the two mills with the SAG mill fitted with a variable speed drive (VSD). SAG discharge screen oversize ('pebbles' or 'scats') was recycled through an 185 kW pebble crusher.
A survey of a SAG-ball mill circuit processing ore from primary crushing showed size reduction of circuit (SAG) feed F 80 of approximately 165,000 µm to flotation circuit feed (cyclone overflow) P 80 of 125 µm. The total specific energy input for the two milling stages was 14.6 kWh t −1. Calculate the operating work index for the circuit. b.
With high aspect ratio SAG mills total charge to ball charge ratio should be greater than 2 (up to 2.5) for a coarse mill feed (say F80 > 110 mm). If the mill feed size is fine, say 50 mm or 30 mm, then you are looking at a total charge to ball charge ratio of about 1.5-1.6.
and ag/sag mill response and provides examples of cases where feed size has been successfully manipulated. MEASUREMENT OF FEED SIZE Successful …
Feed size effects what size is important? historically, Mine-to-Mill has – focussed on blasting alone – generation of more fines • pass through SAG mill onto ball mill circuits • higher throughput (e.g. 10% to 30%) • coarser grind size (possibly) fine <25mm medium 25 - …
In these circuits the SAG mill is the largest energy consumer. In many engineering projects either a power equation and/or a specific energy equation are used for the designing of these mills but not always with acceptable results. ... but adding a variable that represents the feed size distribution. Operational data from 4 grinding circuits ...
F80 80% passing size of the circuit feed (μm) HPGR High Pressure Grinding Roll P80 80% passing size of the circuit product (μm) PSD Particle Size Distribution ROM Run-of-Mine SAG Semi-Autogenous Grinding SMC Test® SAG Mill Comminution Test 3. KEYWORDS Autogenous Grinding (AG) mill, Ball mill, Comminution,
Other variables which can be manipulated to have an impact on mill throughput include: Mill feed and discharge water flow Use of different cyclone configurations, pressures or densities to manipulate the particle size leaving the SAG mill Varying the speed of the feeders to preferentially feed finer or coarser material from the stockpile ...
P80 is the SAG hydrocyclone overflow 80% passing size, µm F80 is the milling circuit feed 80% passing size, µm, fSAG is a calibration parameter for pebble crushing and/or fine feed (typically 1.0 for 80% passing six inch mill feed and when no pebble crusher is present). WiBM is the Bond ball mill work index, unitless
Relation between Sag mill solid and product P80! Both are dependent on feed size. Dependent on Volume % solids in SAG mill. Dependent on ball charge volume. Hardness of ore. Recirculation load. Dependent on P80% size. All other parameters are secondary. In general Sag mill solids are kept at 70% by wt. Operating grinding circuit is an art.
A number of samples were taken from the SAG mill feed belt and subjected to SMC Tests and Bond ball mill work index tests. Note that the Bond tests were conducted using 150 microns as the closing screen size so that the final product size from the tests was similar to the 106 microns measured during the survey.
E&MJ asked one of Australia's experts in SAG-mill liner technology, Dr. David Royston, about recent trends in SAG milling practice and how this has affected the design of liners. "In recent years, the trend to smaller top-size ore feed into SAG mills has been matched by a trend toward smaller but more balls in the SAG mill charge.
size depending on the required mill feed rate and ore hardness. Figure 3 – Meadowbank milling flowsheet . Crushed ore is conveyed to a covered stockpile with an 8,500 t live capacity. Two variable frequency drive pron feeders reclaima the stockpiled material to a conveyer belt feeding the SAG mill in the primary grinding circuit.
The software uses the particular power model (Bond/Barratt, Morrell Mi, etc.) to determine what is the transfer size where the ratio of E SAG to E ball matches the ratio of mill power (1:1.5 in this example). This is the 'maximum efficiency' transfer size where the mills will both operate at …
However, the performance of a SAG mill changes rapidly in response to conditions such as feed size and hardness, as well as longer-term variability due to liner wear – something no instrumentation can directly observe, according to the research centre.
Fo - Optimum Feed Size for rod mills F o W r =16 000 ... size and power relationships For SAG mills the equation becomes Power=(5.6115+%balls*0.1438)*D24. 6* L Mill Critical speed Crit Crit D = 42.3 n - revs per min nC= s*Crit Cs is the fraction of the critical speed
targets by lowering the throughput. Further, the SAG mill circuit was characterized by fluctuating feed size of between x. F, 80 =102 to 185 mm. A need for control of the feed size as well as blending ratios was recommended for an efficient operation in terms of throughput and final product size. This could be achieved through closer monitoring of
just about SAG mills. Our GrindingExpert™ solutions include ball mill strategies that achieve the target grind size while maximizing throughput, or when the circuit is SAG mill limited, achieve the finest grind size possible, thus increasing mineral liberation and recovery. GrindingExpert™ has been shown to typically increase throughput by ...
AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit.
Comparison of SAG mill feed size & throughputs Summary of estimated UCS from Point Load Index measurements (Jan 2007) Metallurgical Hardness Testing A summary of the Bond Ball Mill Work Index (BWi ...
The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum 'chunk size', product size as P80 and maximum and finally …
F = Feed size, 80% passing (µm) f(x j) = -(0.295+x j/1000000) In 2011, Morrell discussed the appropriateness of SAG mill transfer size in regards to grinding mill specific energy modelling. It was suggested that since AG/SAG mills are mostly operated in very near 274
W Total = WSAG + W Ball Mill (2) Where W is the grinding mill work input in kWh/t. For the above reason, the Starkey SAG mill was built in 1991 to measure the energy required to grind ore to a size of 80% passing 10-mesh or 0.17 mm (T80) by grinding small drill core samples to precisely that size.
SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
While critical-size could be of any dimension, it is most typically synonymous with pebble-crusher feed, with a size range of 13—75 mm. Critical-sized particles can result from a simple failure of a mill's breakage rates to exceed the breakage rate of incoming particles, and particles generated when breaking larger particles.
Morrell and Valery Jnr., W. (2001) Influence of Feed Size on AG/SAG Mill Performance. SAG2001 - SAG mill circuit. International Conference on Autogenous and Semiautogenous
study focussed on ball mill limited material from the Apensu open pit. Following a benchmarking study of all blasting, crushing and grinding practices in January 2009, PTI recommended changes in both blasting and crushing conditions in order to generate a finer feed size to the SAG mill.
The capacity of the SAG mill is related to lots of factors such as feed size, size distribution, discharge size and grindability, etc., and it should be confirmed according to the actual situation. SM40*14'——means it is a dry mill.
xG is the mill feed d80, not the circuit feed. For SAG mill, the xG value has to be determined by scalping of the full size distribution. The particles larger than the minimum pebble size (given by the pebble extraction grate opening) has to be excluded …
Due to this the SAG mill feed size distribution differs significantly to that of the circuit fresh feed (RoM ore) as shown in Figure 1. It is important to account for the circulating load in ...